CORTEX Façade Engineering

System 11

Aluminium Composite Dry Façade

ACP rainscreen cladding

Family
Ventilated Dry Façades
Typical use
Formable ventilated cladding
Relative weight
Light
Transparency
None
Composite cassettes formed into returns no rigid panel would make
Composite cassettes formed into returns no rigid panel would make

Two aluminium skins bonded to a mineral or polymer core, formed into cassettes and hung on an aluminium substructure. Light, flat, and formable into curves and returns that no rigid panel will make.

The critical specification is the core. Fire-rated and A2 mineral cores behave entirely differently from polyethylene ones, and the difference is not visible in the finished façade.

Where it works

  • Commercial and office buildings
  • Retail and showroom frontages
  • Airports and transport buildings
  • Healthcare buildings
  • Signage and feature elements
  • Overcladding and renovation

Design notes

  1. 01

    Core specification

    Specify the core class explicitly — A2 or FR — and require certification. This is the single most important line in the specification.

  2. 02

    Cassette fabrication

    Folded cassettes hold their line better than riveted flat sheet, and allow concealed fixing.

  3. 03

    Coating

    PVDF or FEVE for colour stability. Polyester coatings chalk within a few years in high-UV climates.

  4. 04

    Oil-canning

    Flatness across large panels is a function of thickness, fixing spacing and handling. Panel size is limited by appearance before it is limited by strength.

Specification

Aluminium Composite Dry Façade

Indicative ranges for the system type. Project values are confirmed against the brief, the applicable code and the tested assembly.

Ask about this system
Specification for Aluminium Composite Dry Façade — indicative ranges by parameter.
Parameter Typical range
Panel construction 0.5 / 3.0 / 0.5 mm aluminium – core – aluminium
Core type A2 mineral-filled or FR grade — specify explicitly
Total thickness 4 mm standard; 6 mm on request
Panel format range Cassettes to 1,500 × 4,000 mm
Weight 5.5 kg/m² standard core; 7.6 kg/m² A2 mineral core
Coating system PVDF 70/30 or FEVE to EN 12206 / AAMA 2605
Colour range Full RAL and NCS, metallic, and custom matched
Fixing system Folded cassette on rail, concealed or riveted
Reaction to fire A2-s1,d0 to EN 13501-1 with mineral core
Design wind load Project-specific — to EN 1991-1-4 or ASCE 7

Indicative ranges for the system type, referenced to the governing standards. Project values are confirmed by CORTEX against the brief, the applicable code and the tested assembly.

Reference

Examples of aluminium composite dry façade as a form, reproduced from the CORTEX Façade Systems catalogue to show the range the system covers. These are reference images of the system type, not CORTEX projects — our delivered work is under Projects.