CORTEX Façade Engineering

System 14

Aluminium Louvre Façade

Solar shading and screening

Family
Ventilated Dry Façades
Typical use
Solar shading and screening
Relative weight
Light
Transparency
Partial
Vertical louvres on a pharmaceutical plant, Al-Diwaniyah, Iraq
Vertical louvres on a pharmaceutical plant, Al-Diwaniyah, Iraq

Brise soleil and solar shading louvres

Extruded aluminium blades on a supporting substructure, set horizontally, vertically or on the diagonal. Fixed or adjustable, and used as shading, screening, plant enclosure or simply as the elevation itself.

Blade depth, spacing and angle are a daylight calculation, not a styling choice. Get them right and the cooling load falls measurably while the view out survives; get them wrong and you have an expensive dark room.

Where it works

  • Office and commercial buildings
  • Car park ventilation façades
  • Rooftop plant screening
  • Balcony and terrace screens
  • Residential solar shading
  • Institutional buildings

What is a brise soleil?

A brise soleil — French for “sun breaker” — is a fixed or adjustable external shading array that intercepts solar radiation before it reaches the glass. In practice the terms overlap:

  • Brise soleil is the architectural term, usually implying an array that is part of the elevation's composition rather than a discreet add-on.
  • Louvre façade (spelled louver in American usage — same thing) is the technical term for the assembly: blades, carriers and substructure.
  • Solar shading describes the function, which may also be achieved by glass coatings, internal blinds or external fabric.
  • Screening describes the same assembly used to conceal rather than to shade — rooftop plant, car park decks, service yards.

One distinction worth keeping clear: a louvre array is made of spaced linear blades, which gives directional control — it can block sun from one angle while staying open to view from another. A perforated screen is a flat sheet with openings, which behaves the same way in every direction. The two solve different problems, and the choice between them should be made on solar geometry rather than appearance.

Blade depth
100 – 400 mm
Blade spacing, centres
150 – 500 mm
Free area
40 – 70%
System weight
8 – 18 kg/m²
Diagram Outside the glass, or inside it
  • Blind inside the glass The radiation is already inside. The blind sends only part of it back out; the rest warms the room and becomes cooling load.

  • Blades outside the glass The radiation is intercepted before it reaches the glass, so the heat is removed before it becomes a cooling load.

Orientation decides the blade

This is the part that gets reversed most often, and it is expensive to correct once the elevation is built.

The sun's position relative to a façade changes with orientation. Horizontal blades control how high the sun can be before it reaches the glass; vertical fins control how far round it can come. The same louvre performs differently on each elevation.

Blade orientation by elevation, northern hemisphere
Elevation Sun behaviourBlade orientation
SouthHigh in the sky through the middle of the day, when radiation is strongestHorizontal. A horizontal blade cuts high-angle sun efficiently and leaves the low view uninterrupted.
East / WestLow and nearly perpendicular to the façade at sunrise and sunset — the hardest condition to shadeVertical, angled or closely spaced. Horizontal blades are close to useless here; low sun passes straight under them. Fins set square to the façade let sun from straight ahead pass between them, which is why these elevations are where adjustable blades earn their cost.
North (northern hemisphere)Little direct sun; mostly diffuse lightUsually none. Shading a north elevation removes useful daylight and adds cost for very little gain.
Diagram The blade each elevation needs
  • South: horizontal blades Cut the high midday sun efficiently and leave the low view uninterrupted.

  • East and west: vertical fins Low sun from the side is caught by the fins. Sun from straight ahead passes between fins set square to the façade — where adjustable blades earn their cost.

  • North: usually none Little direct sun. Shading here removes useful daylight and adds cost for very little gain.

Northern hemisphere. Angles illustrative — the sun path for the actual site decides.

Raked or diagonal blades exist for elevations that do not face a cardinal direction, or where the array is doing architectural work as well as solar work. The angle is set against the actual sun path for the site rather than chosen visually.

Two delivered projects show the range. At the pharmaceutical plant in Al-Diwaniyah, southern Iraq, the envelope uses vertical louvres. At Sobhan Biotech in Pardis Technology Park, Tehran, the array is diagonal — there the blades brace the façade against seismic movement as well as moderating solar gain, and a full-scale mock-up measured the interior daylight before the field was committed.

Sobhan Biotech Company — the completed façade seen from the approach road
CORTEX project Sobhan Biotech, Pardis Technology Park, Tehran — the diagonal array across the elevation.

Blade geometry: depth, spacing and cut-off

Three numbers define the array, and they work as a ratio rather than individually.

  • Blade depth: 100 – 400 mm. Deeper blades shade more but weigh more, attract more wind load and obstruct more view.
  • Blade spacing: 150 – 500 mm centres. Closer spacing shades more and darkens more.
  • Free area: 40 – 70%. The proportion of the elevation that remains open. This is the number to hold on to, because it governs both how much light gets through and — where the louvre is also a ventilation opening — how much air does.

The concept that ties them together is the cut-off angle: the sun angle (strictly, the profile angle) above which a given depth-to-spacing ratio fully shades the glass behind. A deep blade at wide centres and a shallow blade at close centres can produce the same cut-off angle with very different appearance, weight and cost.

Diagram The cut-off angle ties depth and spacing together
  • The cut-off angle Sun steeper than this profile angle cannot pass between two blades to the glass. For flat blades, its tangent is the spacing divided by the depth.

  • Same angle, different array A deep blade at wide centres and a shallow blade at close centres cut off at the same angle — with very different appearance, weight and cost.

Flat horizontal blades, in section. Both arrays in the second drawing have the same spacing-to-depth ratio.

The practical consequence: design the array to the cut-off angle you need for the orientation and the latitude, then choose the depth-and-spacing combination that delivers it at the appearance and weight you want. Most projects that end up dark inside chose spacing visually first and discovered the cut-off angle afterwards.

Shading should be modelled against the sun path for the actual site. Latitude changes the answer significantly — a scheme that works in Yerevan at roughly 40° north will over-shade in Dubai at roughly 25°, where the sun sits much higher.

Aerofoil or rectangular?

Both are available on this system, and the choice is not only visual.

Rectangular blades are simpler to extrude, cheaper, and read as a crisp line. They present a flat face to the wind, which means higher wind load per blade and more turbulence behind the array.

Aerofoil blades are shaped so air passes more cleanly. That matters in three situations:

  • Exposed elevations, where wind load on a deep rectangular blade drives the substructure cost up.
  • Where noise matters. Deep blades can whistle — air separating from a sharp edge at particular wind speeds generates tone. An aerofoil section is far less prone to it. On a hospital, a hotel or a residential building this is worth the cost difference on its own.
  • Where the blade is seen end-on. An aerofoil reads as a thinner, more resolved profile from an oblique view.
Diagram Rectangular or aerofoil
  • Rectangular Simple and cheap, and reads as a crisp line. The flat face takes more wind load, and air separating from the sharp edges can whistle.

  • Aerofoil Shaped so air passes cleanly: less wind load on exposed elevations, far less prone to whistling, and a thinner profile end-on.

Sections; streamlines schematic.

Wind load and acoustics are both checked at design stage where the elevation is exposed, rather than discovered in the first winter.

Fixed or adjustable

Adjustable blades perform better and cost more, and introduce motors, controls and a maintenance regime.

That sentence contains the whole decision, but it is worth unpacking, because adjustable arrays are specified on projects that did not need them and omitted from projects that did.

Fixed blades are sized for a worst-case sun angle. They are maintenance-free, have no failure mode beyond the fixings, and last as long as the finish. The trade is that they shade at times you would rather they did not — winter mornings, overcast afternoons — because they cannot know the difference.

Adjustable blades, manual or motorised, track the sun and can open fully when there is nothing to shade. The real gains are in mixed climates with a meaningful heating season, where winter solar gain is useful and summer gain is not.

Diagram Fixed or adjustable
  • Fixed Sized for a worst-case sun angle. Maintenance-free and lasts as long as the finish — but shades at times you would rather it did not.

  • Adjustable Closes against direct sun and opens fully (dashed) when there is nothing to shade — with motors, controls and a maintenance regime.

What adjustable brings with it:

  • Motors, controls and a BMS interface, with commissioning and a control strategy that someone has to own.
  • A maintenance regime. Motors and linkages are consumable items on a twenty-year façade, and access for replacement has to exist from day one.
  • A failure mode. A fixed louvre that fails is still a louvre. A motorised array stuck in the closed position is a dark building, and stuck open is an unshaded one.

When adjustable earns its cost: a significant heating season alongside the cooling one; a façade where the shading requirement changes sharply through the day, typically east or west; or where the movement itself is part of the architecture. On a single-season cooling climate with a south elevation, fixed blades usually win on whole-life cost.

Span, deflection and why appearance governs

Maximum span between supports: 1,500 – 3,000 mm, profile dependent.

Blade deflection is visible long before it is structural. This is the point most often missed: a blade can be entirely safe and still look wrong.

A row of parallel blades is one of the most unforgiving arrangements in architecture. The eye reads the lines against each other, so a few millimetres of sag in the middle of a span is obvious from across the street — it registers as a wavy line in what should be a straight rhythm. The structural check passes; the elevation still looks defective.

Diagram Why support spacing is set by appearance
  • Supports close together The lines stay straight and read as one rhythm. The support positions become part of the elevation.

  • Supports far apart Structurally fine, visibly wrong: a small sag in the middle of each span reads as a wavy line against its neighbours.

Elevation. Sag exaggerated.

So support spacing is set by appearance, which usually means a tighter grid than strength alone would require. Three consequences worth designing for early:

  • Support positions become part of the elevation. They interrupt the blade line, so they should be regular and deliberate rather than wherever the structure allows.
  • The carrier system is the real engineering. Blades are simple extrusions; the brackets, back-span and connection to the primary structure are where the cost and the tolerance live.
  • Longer spans need deeper or stiffer profiles, which changes the shading geometry. Span and blade depth cannot be decided independently.

Weight, substructure and thermal bridging

System weight: 8 – 18 kg/m².

That is light for a façade element, but it arrives at the primary structure through a small number of brackets, so the point loads are not trivial — particularly with wind. Three things to resolve:

  • Back-span structure. Where the louvre spans between floors or across a soffit, the supporting element is designed with it, not after it.
  • Thermal bridging. Every bracket that penetrates the insulation line is a thermal bridge. On a shading array with a regular bracket grid these add up, and the effect on the wall's overall U-value should be calculated rather than assumed negligible. Isolators and thermally broken brackets exist for this.
  • Movement. Aluminium expands considerably more than steel or concrete. A long horizontal blade run needs its expansion accounted for at the fixings, or it will bow between supports in summer.
Diagram Every bracket crosses the insulation line
  • Plain bracket Every bracket that crosses the insulation is a thermal bridge. On a regular bracket grid they add up.

  • With a thermal isolator Isolators and thermally broken brackets cut the path. The effect on the wall’s U-value is calculated, not assumed negligible.

Section, simplified.

The other three jobs louvres do

Shading is the headline, but on most projects the same system is doing at least one of these:

Rooftop plant screening. Concealing chillers, AHUs and condensers while letting them breathe. Free area is the governing number here: the plant has an air requirement, and a screen that looks right but restricts intake will cause the equipment to underperform or trip. Coordinate free area with the mechanical engineer before the blade spacing is fixed.

Car park ventilation façades. Naturally ventilated car parks have a minimum free-area requirement from the local code, and the louvre has to deliver it while also meeting the appearance and, often, the security brief. Codes usually count the louvre's free area — 40 – 70% on this system — rather than the size of the opening, so the figure is checked against the code rather than assumed.

Screening and privacy. Balconies, terraces, service yards, plant rooms. Here the directional property of blades earns its keep — an array can block the view in from the street while leaving the view out open, and it does so by blade angle. A perforated sheet's privacy depends on which side is brighter, and it inverts when lit from behind at night.

Diagram Privacy by blade angle
  • View out stays open A level line of sight passes between the blades.
  • View in from below is blocked A line rising from the street meets a blade — the angle does the work.
  • A perforated sheet cannot do this Its privacy depends on which side is brighter, and it inverts when lit from behind at night.

Section. Whether a line of sight is blocked depends on blade depth, spacing and angle together.

Finish and service life

Three options on this system, and the choice is about environment more than colour.

Powder coat to EN 12206. The widest colour range and the lowest cost. Modern architectural powder coatings perform well, but in strong UV and high heat — most of the Gulf and central Iran — the colour and gloss retention depend heavily on the coating class specified. Ask for the class, not just the RAL number.

Anodising, 20 – 25 µm. An integral oxide layer rather than an applied film, so it cannot peel or chip, and it wears rather than fails. The 20 – 25 µm thickness is the architectural range for external use. Colour options are narrower and batch-to-batch consistency needs managing across a large elevation, but under strong UV anodising generally holds its appearance longer than a coating. On the coast, either finish needs the right class and regular washing.

Wood-effect finishes give timber appearance with aluminium's service life. Worth checking the UV warranty specifically, since the grain is a pattern transferred into or printed over a base coat, and it weathers differently from a solid colour.

On cleaning: a louvre array collects dust on every upward-facing surface, and in dusty climates that changes both appearance and — on plant screens — free area. Cleaning access should be resolved at design stage. It is the same argument as glass replacement on a curved roof: retrofitting access is expensive and it is nearly always someone else's budget by then.

What to decide, and when

  1. Concept

    What the louvre is for — shading, screening, ventilation, appearance, or several at once. The orientation of each elevation it appears on. If it is shading, the cooling strategy it is meant to support.

  2. Developed design

    Sun path modelling per elevation, target cut-off angle, depth and spacing, free area agreed with the mechanical engineer where ventilation or plant is involved, and the fixed-versus-adjustable decision.

  3. Technical design

    Blade profile, span and support grid, bracket and thermal isolation detail, movement strategy, finish specification and class, and cleaning access.

  4. Before tender

    A defined blade profile and support grid. A louvre elevation tendered on appearance alone gets priced on the cheapest profile that looks similar, which is usually not the one that meets the deflection or wind requirement.

Design notes

  1. 01

    Blade geometry

    Depth, spacing and angle set against the orientation and the sun path. The same louvre performs differently on each elevation.

  2. 02

    Fixed or adjustable

    Adjustable blades perform better and cost more, and introduce motors, controls and a maintenance regime.

  3. 03

    Span between supports

    Blade deflection is visible long before it is structural. Support spacing is set by appearance.

  4. 04

    Wind load and acoustics

    Deep blades attract wind load and can whistle. Both are checked at design stage where the elevation is exposed.

Specification

Aluminium Louvre Façade

Indicative ranges for the system type. Project values are confirmed against the brief, the applicable code and the tested assembly.

Ask about this system
Specification for Aluminium Louvre Façade — indicative ranges by parameter.
Parameter Typical range
Blade profile and depth Aerofoil or rectangular, 100 – 400 mm deep
Blade spacing 150 – 500 mm centres
Orientation Horizontal, vertical, or raked
Fixed or adjustable Both; adjustable blades manual or motorised
Maximum span between supports 1,500 – 3,000 mm, profile dependent
Free area 40 – 70%
Alloy and temper EN AW-6063 T6 / 6060 T66 extrusions to EN 755
Finish Powder coat to EN 12206, anodised 20 – 25 µm, or wood-effect
Weight 8 – 18 kg/m²
Design wind load Project-specific — to EN 1991-1-4 or ASCE 7

Indicative ranges for the system type, referenced to the governing standards. Project values are confirmed by CORTEX against the brief, the applicable code and the tested assembly.

When a louvre façade is the wrong answer

  • If the elevation faces north in the northern hemisphere, shading is usually removing daylight for no thermal benefit. Check before specifying it for consistency across elevations.
  • If the requirement is purely thermal and the view does not matter, a solar-control coating on the glazing can often meet it with no external structure, no cleaning access and no maintenance.
  • If the requirement is privacy or appearance with no directional component, a perforated metal screen is typically cheaper and simpler.
  • If nobody can reach it, reconsider. A louvre array that cannot be cleaned in a dusty climate will not look like the render for long.

We would rather say this at concept stage than at practical completion.

Questions

Common questions

  • What is a brise soleil?

    A fixed or adjustable external shading array that intercepts solar radiation before it reaches the glass. The term is French for “sun breaker” and is used architecturally; technically the same assembly is a louvre façade — blades, carriers and substructure. Intercepting solar gain outside the glass line removes it before it becomes a cooling load, which is the whole case for external shading over internal blinds.

  • Should louvres be horizontal or vertical?

    It depends on the elevation. South-facing façades take horizontal blades, because the sun is high through the middle of the day and a horizontal blade cuts high-angle radiation efficiently. East and west take vertical fins, angled or closely spaced, because low morning and evening sun passes straight under horizontal blades. North elevations in the northern hemisphere usually need no shading at all. Raked blades suit elevations that do not face a cardinal direction.

  • How deep should louvre blades be?

    Depth and spacing work as a ratio, not independently. On this system blades run 100 – 400 mm deep at 150 – 500 mm centres, and the combination is chosen to deliver the cut-off angle required for that orientation and latitude. A deep blade at wide centres and a shallow blade at close centres can shade identically while looking, weighing and costing very differently.

  • What free area does a louvre façade have?

    40 – 70% on this system. Free area governs how much daylight passes through and, where the louvre also serves as a ventilation opening, how much air. On rooftop plant screens and naturally ventilated car parks it is the number that has to be agreed with the mechanical engineer or checked against the local code before blade spacing is fixed.

  • Are adjustable louvres worth the extra cost?

    They earn it where there is a meaningful heating season alongside the cooling one, where the shading requirement changes sharply through the day — typically east and west elevations — or where the movement is part of the architecture. Against that, they introduce motors, controls, a commissioning exercise, a maintenance regime and a failure mode. On a single-season cooling climate with a south elevation, fixed blades usually win on whole-life cost.

  • How far can a louvre blade span between supports?

    1,500 – 3,000 mm, depending on the profile. The limit is usually appearance rather than strength: blade deflection is visible long before it is structural, and a few millimetres of sag reads as a wavy line across a row of parallel blades. Support spacing is therefore set by how the elevation should look, which is normally tighter than the structural check alone would require.

  • Do aluminium louvres make noise in wind?

    Deep blades can whistle — air separating from a sharp edge at particular wind speeds generates tone. It is more likely on exposed elevations and with rectangular profiles. An aerofoil section is substantially less prone to it, which is why acoustics and wind load are both checked at design stage where the elevation is exposed.

  • What finish should aluminium louvres have?

    Powder coat to EN 12206 gives the widest colour range at the lowest cost; specify the coating class rather than just the colour where UV exposure is strong. Anodising at 20 – 25 µm is an integral oxide layer that cannot peel and wears rather than fails, and under strong UV it generally holds its appearance longer than a coating. Wood-effect finishes give timber appearance with aluminium service life — check the UV warranty specifically.

  • How much does a louvre façade weigh?

    8 – 18 kg/m² on this system, depending on blade depth, spacing and profile. It is light as a façade element, but the load reaches the primary structure through a limited number of brackets, so point loads under wind and the thermal bridging effect of the bracket grid both need calculating rather than assuming.

  • What is the difference between a louvre screen and a perforated metal screen?

    A louvre is made of spaced linear blades, so it behaves directionally — it can block sun or views from one angle while staying open from another. A perforated screen is a sheet with openings and behaves the same way in every direction. Where the requirement has a directional component, a louvre does something a perforated screen cannot; where it does not, a perforated screen is usually simpler and cheaper.

Reference

Examples of aluminium louvre façade as a form, reproduced from the CORTEX Façade Systems catalogue to show the range the system covers. These are reference images of the system type, not CORTEX projects — our delivered work is under Projects.